Modular Captive Power Plants (2MW – 20MW+)
Secure reliable, 24/7 baseload power independent of the grid. Our containerized coal gasification systems deploy in 7-10 days, turning low-cost local coal into high-value electricity.
CORE ADVANTAGES: SMART DESIGN & TECHNOLOGY
PART A: Smart Modular Design & Economy
- SMART MODULAR DESIGN: Containerized components, globally accessible for marine/land transportation. Support on-demand capacity expansion (500kW to 2000kW modules).
- SMART ECONOMY: Quick installation (7-10 days), Low investment, Less water consumption. Automatic control reduces labor costs.
- SMART INSTALLATION: Frame design facilitates simple loading. Minimized on-site civil construction (no factory building needed).
PART B: Advantages Compared with Conventional Two-stage Gasifiers
- Zero Waste Emission: Featuring a refined process design with a specialized Tar and Phenolic Water Incineration Unit, ensuring environmentally friendly operation.
- In-depth Purification: Unlike standard models, our system is equipped with Two ESP (Electrostatic Precipitator) purification systems to guarantee ultra-clean syngas output.
- Whole-system Synergy: High compatibility design for reliable Gas-to-Power Conversion. Engineered for low-speed power plants (600 RPM) to ensure a 20+ Years Lifespan.
Broad Feedstock Adaptability: Anthracite, Bituminous & Lignite
Our advanced gasification system is engineered to process specific coal ranks, ensuring stable syngas production from high-grade anthracite to low-grade lignite.
Low-Rank & High-Volatile Coals
Including Bituminous Coal, Sub-bituminous Coal, Lignite / Brown Coal, and High-Ash Coal (Ash Content >30%).
High-Rank Solid Fuels (High Carbon)
Suitable for high-efficiency gasification requiring stable heat value, including Anthracite Coal (White Coal), Metallurgical Coke, and Semi-Coke (Blue Carbon).
Biomass & Alternative Fuels
Renewable options for co-gasification or specific blending ratios, including Wood Chips/Briquettes, Palm Kernel Shells (PKS), and Agricultural Residue (Rice Husk, Straw).
Coalwatt Compact Coal Gasification Power Generation System
To achieve peak performance, the gasification technology must strictly match the fuel characteristics. We offer specialized module series designed to extract the maximum energy value from your specific coal assets—whether high-grade or low-grade.
Coalwatt-SS Series (Single-Stage)
The "Efficiency Specialist" for High-Grade Coal. A streamlined powerhouse designed exclusively for high-carbon fuels. The SS Series offers the highest gasification efficiency and simplest maintenance schedule.
- Matched Fuel: Anthracite, Coke, Semi-Coke.
- Capacity: 500kW - 2MW Modules.
- Key Advantage: Ultra-compact footprint and maximum power density.
Coalwatt-DF Series (Double-Fire)
The "Versatile Workhorse" for Low-Grade Coal Designed for tough environments. The DF Series uses proprietary Double-Fire technology to actively crack tars, enabling the use of high-volatile and high-moisture fuels.
- Matched Fuel: Bituminous, Lignite, High-Ash Coal.
- Capacity: 500kW - 20MW (Scalable)
- Key Advantage: Tar-free syngas output even from cheap, low-rank coal.
Technical Specifications
| Model | Coalwatt-SS500 | Coalwatt-SS1000 | Coalwatt-SS2000 |
| Rated Power | 500 kW | 1000 kW | 2000 kW |
| Application | Communities/Farms | Factories/Mines | Industrial Parks |
| Coal Consumption (Kg/h) | 270 - 310 | 540 - 620 | 1080 - 1240 |
| Gas Output (Nm³/h) | 900 - 1100 | 1800 - 2200 | 3600 - 4400 |
| Ash Discharge Type | Dry ash discharge / Wet ash discharge | ||
| Applicable Coal | Anthracite Coal, Coke | ||
| Coal Size (mm) | 13-25, 25-50 | ||
| Floor Area (m²) | 280 | 374 | 440 |
| Model | Coalwatt-DF500 | Coalwatt-DF1000 | Coalwatt-DF2000 |
| Rated Power | 500 kW | 1000 kW | 2000 kW |
| Application | Farms / Resort | Factories / Mines | Industrial Parks |
| Coal Consumption (Kg/h) | 270 - 340 | 540 - 680 | 1080 - 1360 |
| Gas Output (Nm³/h) | 900 - 1200 | 1800 - 2400 | 3600 - 4800 |
| Ash Discharge Type | Dry ash discharge / Wet ash discharge | ||
| Applicable Coal | Bituminous, Lignite, Brown Coal | ||
| Coal Size (mm) | 13-25, 25-50 | ||
| Floor Area (m²) | 280 | 330 | 390 |
Engineering Note: All models feature Siemens/Schneider PLC control and are designed for 7,200+ hours of annual continuous operation.
The Economics: Diesel vs. Coalwatt®
The Diesel ProblemFuel Cost: High ($1,000+ / ton) Cost Per kWh: $0.30 - $0.45 / kWh Risk: High price volatility and theft risk. |
The Coalwatt SolutionFuel Cost: Low ($50 - $150 / ton) Cost Per kWh: $0.06 - $0.10 / kWh Savings: Save ~$1.5M per year (per 1MW unit) Result: Payback Period in 18 - 36 Months. |
Maximize Revenue: One Fuel, Three Value Streams
Stream A: Electricity
Replace expensive grid power or diesel.
Stream B: CHP
Recover waste heat from engine exhaust to produce Steam or Hot Water.
Stream C: Ash & Cinder
Gasifier bottom ash is a perfect raw material for Construction Bricks.
From Coal to Clean Power: The 4-Stage Process
Direct conversion of Raw Coal into Clean Syngas and Baseload Electricity via an automated, enclosed system.
1. Automated Feeding
Raw coal is automatically fed via airtight double-lock valves to maintain negative pressure and prevent gas leakage.
2. Gasification
Inside the reactor, high‑temperature pyrolysis and reduction (≥1000 °C) transform solid fuel into combustible syngas (CO + H₂).
3. Purification
The raw gas passes through cyclone dedusters and wet scrubbers to rigorously remove dust, tars, and sulfur impurities.
4. Power Generation
Clean, dry syngas is fed into heavy-duty gas engines to generate continuous, grid-synchronized electricity.
Proven in the Field: Global Success Stories
Raw Material: Coal
Capacity: 8,000m³ Syngas
Industry: Tile Kiln Heating
Raw Material: Coal
Capacity: 10MW electricity
From Blueprint to Baseload: One-Stop EPC Service
Phase 1: Planning & Design
Feasibility studies, coal analysis, and custom site layout (CAD/3D).
Phase 2: Manufacturing
Factory pre-assembly and rigorous testing of modules before shipping.
Phase 3: Logistics & Installation
Global shipping and on-site engineering supervision. Rapid deployment in 7-14 days.
Phase 4: Training & Support
O&M staff training, manuals handover, and lifetime technical consultation.
Ready to Cut Your Energy Costs?
Tell us about your project requirements.
Our engineers will provide a Free Feasibility Assessment and ROI Calculation within 24 hours.
